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Load & Haul

Lower your cost per tonne. Designed for mines, quarries, and contractors.

Problem

No actionable data

Production moves fast, it’s robust and high-pressure. Supervisors need clear, timely information to make quick, confident decisions.

Equipment not performing as expected

Equipment is often specified based on initial operating conditions, yet somehow, the expected performance is rarely achieved.

Regularly missed target tonnes

The trucks are running, they look full, so why are we still missing the target?

Solution

Load and Haul gives open-cast mines and contractors instant access to real-time reporting tools, from daily production reports to live alerts and trend insights. Everything you need to manage your mine smarter and faster.

Capture every haul cycle

Manual cycle capture is, on average, 10% inaccurate. By automatically counting every truck’s cycles, you gain confidence in the performance of materials, operators, and loading equipment. AVA audits system accuracy — maintaining over 97% — and alerts users when maintenance is needed or accuracy drops, with guidance on how to resolve it.

Hardware-agnostic integration

Compatible with over 600 GPS devices — no costly proprietary hardware needed. With rapid implementation, you can connect your existing fleet and be operational in weeks, not months.

Actionable intelligence through value driver trees

Our unique value driver tree breaks down every component of fleet performance to pinpoint exactly where improvements are possible. Quickly see how queue times, cycle delays, travel speeds, and operator behavior impact your bottom line.

Results

AVA’s Load & Haul transforms GPS data from any device into a detailed, second-by-second performance model, categorising all activity to show exactly where time is lost. With real-time alerts, actionable insights, and integration with over 600 GPS systems, it delivers complete operational visibility without costly hardware.

Production increases of up to 30%

Eliminating just 1.5 minutes of delay per cycle has helped mines unlock major production gains, all without adding a single piece of equipment.

Accurate materials tracking

From loading to dumping, AVA tracks material origins and destinations, preventing contamination and enabling precise stockpile management.

Fuel savings of 20-30%

By cutting unnecessary idle time and optimising routes, mines using AVA have reduced fuel consumption from 0.53 to 0.43 litres per tonne — directly lowering operating costs.

Case Studies & Resources

Crusher Queuing Time
ECC Coal Mines

Contractors experiencing extensive queueing due to crusher availability

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Truck Queuing and Bunching
DRC Gold Mine

High variation in the empty travel lead to variable queueing and hanging time

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